Practical Training for Vibration Measurement, Signal Analysis & Machine Condition Monitoring

Practical corporate training covering vibration fundamentals, vibration measurement, accelerometers, signal analysis, FFT, frequency-domain analysis, time-waveform analysis, phase analysis, rotating machinery vibration, bearing and gearbox fault diagnosis, balancing, alignment, condition monitoring, and vibration-based machine fault identification, with applications in industrial machinery, automotive, rotating equipment, testing, maintenance, and reliability engineering.

Details

Course Outline

Practical training covering vibration fundamentals, vibration measurement, accelerometers, signal analysis, FFT, spectrum analysis, time waveform analysis, phase analysis, rotating machinery, bearing and gearbox analysis, balancing, alignment and condition monitoring .

The training emphasizes practical vibration calculations, sensor selection, vibration data analysis, machine fault identification and real-world engineering applications .

Prerequisites

Basic engineering mathematics
Basic understanding of mechanical systems and rotating machinery
Basic understanding of frequency, RPM and engineering measurements
Familiarity with engineering data and graphs
Basic Excel knowledge is helpful but not mandatory

Who Should Attend?

Maintenance Engineers
Reliability Engineers
Vibration Analysts
Test & Validation Engineers
Mechanical Engineers
Condition Monitoring Engineers
Production Engineers
Quality Engineers
Plant Engineers
Engineering Managers

Practical Calculations

Frequency RPM Conversion Time Period RMS Peak & Peak-to-Peak Displacement Velocity Acceleration Frequency Resolution Sampling Frequency Nyquist Frequency Bearing Fault Frequencies Gear Mesh Frequency Harmonic Frequencies Phase Difference Vibration Severity Unbalance

Training Details

Duration: 1–3 Days

Mode: On-site / In-company / Online / Hybrid

Format: Customized Corporate Training

Approach: Measurement-focused and application-oriented

Complete Syllabus

1. Vibration Fundamentals

Fundamentals of Mechanical Vibration; Periodic & Random Vibration; Vibration Parameters; Amplitude; Frequency; Phase; Time Period; Displacement; Velocity; Acceleration; RMS; Peak & Peak-to-Peak Values; Natural Frequency; Resonance; Damping; Vibration Sources.

2. Vibration Measurement & Sensors

Vibration Measurement Principles; Accelerometers; Velocity Sensors; Displacement Sensors; IEPE / ICP Sensors; Piezoelectric Accelerometers; MEMS Accelerometers; Sensor Sensitivity; Frequency Response; Sensor Mounting Methods; Measurement Direction; Sensor Selection; Measurement Locations.

3. Vibration Signal Analysis

Time-Domain Analysis; Frequency-Domain Analysis; Vibration Waveforms; Signal Amplitude; Frequency Components; Sampling Frequency; Sampling Rate; Aliasing; Filtering; Signal Conditioning; Noise; Signal Quality; Data Acquisition.

4. FFT & Frequency-Domain Analysis

FFT Fundamentals; Fast Fourier Transform; Spectrum Analysis; Frequency Resolution; Sampling Frequency; FFT Lines; Window Functions; Spectral Leakage; Hanning Window; Frequency Peaks; Harmonics; Sidebands; Spectrum Interpretation; Engineering Applications.

5. Time Waveform & Phase Analysis

Time Waveform Analysis; Peak Values; RMS Values; Crest Factor; Kurtosis; Skewness; Phase Measurement; Phase Difference; Phase Relationship; Time Synchronous Averaging; Waveform Interpretation; Fault Identification.

6. Rotating Machinery Vibration

Rotating Machinery Fundamentals; Motors; Pumps; Fans; Blowers; Compressors; Gearboxes; Shafts; Couplings; Bearings; Rotational Frequency; Running Speed; Harmonics; Machine Vibration Sources; Vibration Measurement Locations.

7. Bearing Vibration Analysis

Rolling Element Bearings; Bearing Failure Mechanisms; Bearing Characteristic Frequencies; BPFO; BPFI; BSF; FTF; Bearing Defects; Bearing Wear; Bearing Lubrication Problems; Envelope Analysis; High-Frequency Vibration; Bearing Fault Identification; Condition Assessment.

8. Gear & Gearbox Analysis

Gear Fundamentals; Gear Mesh Frequency; Gear Tooth Frequency; Gear Wear; Gear Damage; Gear Misalignment; Gear Eccentricity; Gear Backlash; Gear Fault Frequencies; Sideband Analysis; Harmonics; Gearbox Spectrum Interpretation; Gearbox Fault Diagnosis.

9. Balancing & Alignment

Machine Unbalance; Static Unbalance; Couple Unbalance; Dynamic Unbalance; Single-Plane Balancing; Two-Plane Balancing; Field Balancing; Balance Quality; Shaft Alignment; Angular Misalignment; Parallel Misalignment; Soft Foot; Coupling Problems; Alignment Measurement.

10. Vibration Testing & Condition Monitoring

Vibration Test Planning; Baseline Measurements; Machine Condition Monitoring; Vibration Trending; Alarm Limits; Warning & Danger Limits; Vibration Severity; Preventive Maintenance; Predictive Maintenance; Condition-Based Maintenance; Machine Health Assessment; Vibration Monitoring Programs; Test Data Evaluation.

11. Advanced Vibration Analysis

Order Analysis; Order Tracking; Envelope Analysis; Cepstrum Analysis; Operational Deflection Shape; Modal Testing Fundamentals; Resonance Identification; Run-Up Analysis; Coast-Down Analysis; Transient Vibration; Structural Vibration; Advanced Spectrum Analysis; Fault Pattern Recognition.

12. Practical Vibration Analysis & Fault Diagnosis

Real Machine Vibration Data; Time Waveform Interpretation; FFT Spectrum Interpretation; Fault Frequency Calculations; Bearing Fault Diagnosis; Gearbox Fault Diagnosis; Unbalance Diagnosis; Misalignment Diagnosis; Mechanical Looseness Diagnosis; Resonance Identification; Machine Condition Assessment; Root Cause Identification; Corrective Action Recommendations; Practical Case Studies.

Practical Tools & Formats

Overall Training Flow

Machine → Vibration Measurement → Sensor Selection → Signal Acquisition → Time Waveform → FFT / Spectrum → Frequency Identification → Fault Diagnosis → Condition Assessment → Corrective Action → Reliability Improvement

What Participants Will Learn

Participants will develop practical skills in vibration measurement, accelerometer selection, signal acquisition, FFT analysis, spectrum interpretation, time waveform analysis, phase analysis, rotating machinery diagnostics, bearing and gearbox fault identification, balancing, alignment, condition monitoring and vibration-based troubleshooting.

Training Methodology

Concepts → Worked Examples → Vibration Calculations → Sensor Selection → Signal Analysis → FFT Interpretation → Real Machine Data → Case Studies → Fault Diagnosis → Engineering Applications

Trainer Background

Manjunath Chunamur

Engineering professional with experience in test & validation, reliability engineering, calibration, measurement & instrumentation, and engineering data analysis, bringing practical industrial examples and measurement-focused learning.

Why Learn from Chunamur Labs?

Practical vibration analysis training
Strong focus on measurement and calculations
Vibration sensor and accelerometer selection
FFT and spectrum analysis
Time waveform interpretation
Machine fault diagnosis
Bearing and gearbox analysis
Balancing and alignment fundamentals
Condition monitoring
Predictive maintenance applications
Real-world engineering case studies
Data-driven machine health assessment
Customized corporate training

Customized Corporate Training

Training can be customized based on your organization’s machines, equipment, vibration problems, maintenance requirements, measurement systems, test data, condition-monitoring objectives, and engineering requirements.

Submit Your Training Requirement

Share your training program, number of participants, preferred duration, training mode, and specific requirements.

Submit Your Training Requirement

For general inquiries, please visit the Contact Us page